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Let's start your Lean Six Sigma journey!

Learners have to go through 6 phases one after another to become a full-fledged problem solving professional and then can become a mentor in this forum also. The stages are aligned with the step by step learning methodologies as per the Lean Six Sigma journey. More or less we have aligned it after clubbing together with a curriculum from the top institutes. However, you can use the framework given here in Mejora.

Across your journey, our objective is not to teach you “Theory of Lean Six Sigma” but teach you to “How to solve problems using Lean Six Sigma”. Though DMAIC is the flow, in case of a problem-solving methodology we would divide DMAIC into further areas to solve the problems.

Lean Six Sigma Road Map

Problem Identification & Prioritization

  • What is the problem/Problems you have to solve
  • If more than one, you have to prioritize the problems to start with one project

Define

  • Which problem you intend to solve, Identify Outputs that you want to improve in order to solve the problem
  • Create project charter highlighting objective, scope and financial impact of the improvement financial impact
  • Create process overview map and define the scope

Measure

  • How accurate is your current measurement system?
  • Assess the reliability of the current measurement system-Measurement System Analysis
  • Collect data for evaluation of current performance
  • Baseline performance and determine the target for Y measure

Analyze

  • Identify potential Xs affecting Output
  • Collect and analyze data to validate/verify whether the potential Xs are critical
  • Check whether the identified critical Xs are sufficient to drive improvement in Y measure

Improve

  • Develop and evaluate improvement alternatives
  • Select the most optimum solution and carry out improvement for vital
  • Verify if Y (output) is improving

Control

  • Select control subjects, develop and execute control plan
  • take action to sustain the improved results

The length & Breadth of this methodology remains the same, however, the more you try to solve complex problems you will find the depth increasing.
Hence your learning pattern also should be to start with the fundamental concepts, tools and understand it with less complexity. As you move higher try to solve more complex problems with more tools like the green belt and black belt level.

  • First step in Lean Six Sigma journey is to complete LSSYB; this is helping full to work and learn the basic tools of Six Sigma.
  • LSSYB Videos are available in our YouTube channel; we recommend going through it, to clarify your doubts join our Facebook group and post your doubts.
  • If you want to refer to any other content you may, for your clarity and a better understanding of the methodologies.
  • We have intentionally not shared any resources for the Green belt & Black belt which will be shared once you progress in your journey.

As we would like you to learn and apply the tools in a practical environment you have to learn and start implementing the tools, in a staged manner as in Six Sigma.